TURKEY - BURSA INDUSTRIAL ZONE & FREE ZONE INFRASTRUCTURE WORKS

Tekfen Job No:

228, 249

Location:

Bursa, Turkey

Client:

Bursa Chamber of Commerce and Industry; Organized Industrial Zone Management (228),

Bursa Free Trade Zone Founder and Operator (249)

Contractor:

Tekfen Construction and Installation Co., Inc.

Tekfen Portion:

100%

Commencement:

01/10/1998

Completion:

30/05/2002

Bursa, a leading industrial city of Turkey, is a major area of focus for Tekfen Construction and Installation Co., Inc. which has successfully completed a number of infrastructure projects in the region. Two major projects; Infrastructure Works for Bursa Organized Industrial Zone and Bursa Free Zone, both include challenging Natural Gas Distribution and SCADA* works, besides civil construction, electrical and telecommunication schemes.

Tekfenís ISO 9001:2000 certified Concrete Pipe Manufacturing Plant, also established in the same region, serves the infrastructure projects of Bursa with its uncompromising dedication to international quality standards.

* Supervisory Control and Data Acquisition System.

1- Infrastructure Works of the 4th Expansion Area of Bursa Organized Industrial Zone (Job No: 228, US$ 31.000.000 )
Bursa Organized Industrial Zone is a major investment scheme and a pioneer in its field on many aspects. Tekfen overtook infrastructure works and construction of a number of plant buildings within the Industrial Zone Project scope.

PROJECT HIGHLIGHTS

• Sewerage
- Concrete Piping (dia 200 - 600 mm): 21.597 m
- Reinforced Concrete Piping (dia 800 - 1.200 mm): 5.073 m

• Rainwater System
- Concrete & Reinforced Concrete Piping (dia 200 - 1.800 mm): 22.000 m
- Reinforced Concrete Ducts: 4.040 m

• Drinking & Potable Water System
- Pipe Procurement & Installation (dia 100 - 600 mm): 82.000 m

• Natural Gas System
- PE Pipe Procurement & Installation (dia 63 - 250 mm): 17.000 m
- Steel Pipe Procurement & Installation (dia 50 - 300 mm): 5.500 m
- Pressure Reducing & Measuring Stations (9 x 16 / 4 bar, 116 x 4 / 2 bar; ranging from 75 m3 / hr to 7.500 m3 / hr): 125 units

• Roads
- Total Length of Roads: 22.200 m
- Granite Cobblestone Pavement: 287.000 m2
- Curbs: 69.700 m

• Telecommunication Works
- Triple Cable Duct System: 39.000 m
- Cable Pull Box: 198 units
- Cable Manholes: 259

• Electrical Works
- MV Distribuition Network: (for) 130 Plants
- MV Substations: 5
- MV / LV Electricity Distribution and Natural Gas SCADA Systems: 2
- 34,5 kV Mono-Block Reinforced Concrete Kiosk: 80
- Power Cables (36 kV, XLPE): 110.000 m
- MV Cable Terminations: 690
- 34,5 kV, 630 - 1.250 A Vacuum Type Switchgear Units: 55
- 34,5 kV, 400 V, 100 kVA Transformers: 5
- Road Lighting System: 22.000 m
- ADT 90 / 20 Lighting Poles and Fixtures: 678
- 18 m Floodlight Projectors and Fixtures: 27
- LV Power Cables: 51.500 m

• SCADA (Supervisory Control and Data Acquisition) System
- Electricity Distribution System SCADA Central Hardware: 1
- Electricity Distribution System SCADA Central Software,10.000 PV (I / O): 1
- Natural Gas Network SCADA Central Hardware: 1
- Natural Gas Network SCADA Central Software, 20.000 PV (I / O): 1
- Natural Gas Pressure Reducing Stations RTUís: 19
- Electricity and Natural Gas Client RTUís: 130
- Fiber Optic Cables: 11.750 m
- Communication Cables: 23.000 m
- Power Supply Cables: 23.000 m
- UPS System (20 kVA): 2 set

2- Infrastructure Works Of Bursa Free Zone ( Job No. 249, US$ 26.000.000 )
Bursa Free Zone situated at the port town of Gemlik, is the first of its kind in Turkey offering the clients a fully pre-completed infrastructure (electricity, natural gas, automotion, SCADA, telecommunication, transport, sewage and water systems).

• Sewerage, Rain & Potable Water
- Concrete & Reinforced Concrete Piping (dia 200 - 1.600 mm): 22.000 m
- PE Piping (dia 32 - 355 mm): 19.500 m

• Roads
- Asphalt Road Construction on Concrete: 9.145 m
- Excavation and Filling: 13.000.000 m3

• Natural Gas Distribution System
- Procurement and Installation of PE Pipes (dia 20 - 250 mm): 9.500 m
- Procurement and Installation of Steel Pipes (dia 50 - 250 mm): 2.200 m
- Pressure Reducing and Measuring Stations (2 x 19 / 4 bar, 78 x 4 bar / 2 mbar, 97 x 4 / 2 bar; ranging from 75 m3 / hr to 1.200 m3 / hr): 177 units
- 6íí - 16íí bar Pipeline: 2.200 m
- Hot-Tap Works: 1 Unit

• Telecommunication Works
- Procurement and Installation of (dia 110 mm) PE Pipeline: 36.000 m
- Telecom Cables Ducts: 146 units

• Superstructure Works
- Construction of Geotextile Reinforced Earth Wall: 23.750 m2
- Various Facility Buildings: 34.000 m2
- Shotcrete: 3.750 m2
- Epoxy Paint: 10.000 m2

• Electrical Works
- MV Distribution Network: (for) 105 Plants
- MV Electricity Distribution Substations: 4
- MV Electricity Distribution and Natural Gas SCADA System: 2
- 34,5 kV Mono-Block Reinforced Concrete Kiosk: 54
- 34,5 kV XLPE Type Power Cables: 56.000 m
- 34,5 kV XLPE Type MV Cable Terminations: 480
- 34,5 kV SFG - Gas Insulated Circuit Breakers: 5
- 34,5 kV Vacuum Switchgears: 17
- 34,5 kV Measurement and Protection Cubicles: 4
- 34,5 kV 400 V 100 kVA Transformer: 3
- Grounding Works of Substations: 4
- Lighting Cables: 9.000 m
- 22 m Floodlight Projectors: 2
- 90 / 20 Lighting Poles and Fixtures: 290

• Electrical and Natural Gas SCADA System
- Electricity Distribution and SCADA Central System 8.00 PV: 1
- Electricity Distribution and SCADA Central System Software: 1
- Natural Gas Network SCADACentral System Hardware 12.00 PV: 1
- Natural Gas Network SCADA Central System Software: 1
- Natural Gas Pressure Stations RTUís: 2
- Electricity and Natural Gas Client RTUís: 105
- Fiber-Optic Cables: 3.500 m
- Communication Cables: 15.000 m
- Telecommunication Cables: 3.500 m
- Power Cables: 10.300 m
- UPS System (6 kVA): 2 sets