MOROCCO - DAP (DIAMMONIUM PHOSPHATE) FERTILIZER PLANTS PROJECT

Tekfen Job No:

324

Location:

Jorf Lasfar, El Jadida, Morocco

Client:

Maroc Phosphore S.A.

Contractor:

Tekfen Construction and Installation Co., Inc.

Tekfen Portion:

100%

Commencement:

16/08/2010

Completion:

14.02.2013 (107B & OSBL)
31.05.2013 (107C)

Project location is in a industrial area at Jorf Lasfar, 120km away from Casablanca and situated on the Atlantic coast of Morocco. Itís main center for export of phosphate and production of fertilizer. Maroc Phosphore S.A. is a company involved in the production of phosphoric acid and fertilizers and it is launching an important investment program in its production sites for which it needs state of the art construction services. The Project consists of two DAP (Diammonium phosphate ) fertilizer plants that have 1.700.000 ton/year production capacity in total. The Project also includes conveyor systems and acid storage tank areas.

Main components are;

2 DAP Plants with capacity of 850.000 t/year each
2 Substation Buildings
Raw Material and Product Handling System
4 Phosphoric Acid tanks (2000 m3 each)
2 Coating Oil tanks (500 m3 each)
1 Sulphuric Acid (300 m3)
Compressor Air station

HIGHLIGHTS

Excavation: 100.000 m3
Backfill: 125.000 m3
Reinforced Concrete: 30.000 m3
Reinforcement: 2.500 t
Offices and Substation Buildings: 4.100 m2
Structural Steel: 5.000 t
Anchor Bolts, Embedded Parts : 40 t
Equipment Erection: 3.600 t
CS Piping: 660 t
SS Piping: 230 t
GRP piping: 45.000 dia-inch
Electrical & Instrumentation Cabling: 320 km
Electrical & Instrumentation Cable Tray: 14 km
Insulation: 20.000 m2